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Companies have an ongoing need to improve processes to remain competitive at an international scale respecting sustainable development. Advanced control systems allow factory control and makes easier processes and workers full security.
Basically, process controller is responsible for organizing and controlling a production plant, assessing the different stages of the production process, proposing the optimization of manufacturing procedures and monitoring the regularity and improvement of quality, as well as improving environament issues. These professionals often work in manufacturing and processing companies for energy storage, coordinating work teams consisting of maintenance, quality control and production staff.
Tasks
Depending on the plant manager or the operations director, these professionals are responsible for the following tasks:
Coordinates the production and control for the industrial process. Executes the manufacturing plans, ensuring compliance with the levels of productivity and quality within the established deadlines.
Participates in the organization of the production of a process or of the whole factoryt, establishing the production program, and the rational use of available resources.
Prepares standard working procedures for the various operations, including commissioning, shutdown and ordinary operation process.
Monitor the plant efficiency, productivity and safety, making comments, measurements and understanding data from the rest of the technical and operational staff.
Records data, prepares production reports and develops the operating budget for its area of responsibility
Manages the PLC (Programmable Logic Controller), an industrial digital automatic system that has been adapted for manufacturing process control, such as assembly lines or robotic devices, or any activity that requires high reliability and ease of control, programming and diagnosis of errors in the production process
Review the design, specification and implementation of new processes, from product development to production stages, in accordance with quality objectives of production, cost and delivery.
Is responsible for the development and improvement of production process, evaluating different operations and manufacturing systems for final production. It studies production facilities dimension in order to increase production capacity at the lowest possible cost.
Controls the right condition and operation for equipment and facilities, and has the resolution of any detected faults. He/she Participates in the planning and management of plant assemblies and authorizes maintenance orders.
Collaborates in the design, installation and control of new production units
Supervises and coordinates the activities of factory workers.
Monitors quality improvement on a regular basis. Participates in security audits and programs and provides emergency response. It complies with rules on proper manufacturing, safety and environmental regulations for industrial processes. It assumes responsibilities in risk assessment, studying process potential dangers for the workers, citizenship and the environment, together with field specialists.
Required training for this occupation largely depends on the type of company. For large plants, it is usually those senior engineers who are experienced in manufacturing processes that fill these jobs. In the case of medium or small companies specializing in a particular product, professionals from VET with previous experience in the company can be found.
professional Training Course(s) in the field of Electrical and Electronics - Intermediate Level: Electrical and automatic installations
Professional Training Course (s) in the field of Food Industries - Intermediate Level: Production of food products
Professional Training Course(s) in the field of Chemistry - Intermediate Level: Pharmaceutical Product Manufacturing Operations
Professional Training Course(s) in the field of Chemistry - Intermediate Level: Chemical Plant Process Operations
Professional Training Course(s) in the field of Chemical Professional Families - Advanced Level: Chemical industry
Professional Training Course(s) in the field of Chemical Professional Families - Advanced Level: Pharmaceutical, biotechnological and Related Product Production
Professional Training Course(s) in the field of Chemical Professional Families - Advanced Level: Laboratory for analysis and quality control
Professional Training Course (s) in the field of Installation and Maintenance - Advanced Level: Industrial mechatronics, professional profile of production of ceramic products
Professional Training Course(s) in the field of Electricity and Electronics - Advanced Level: Electronic maintenance
Professional Training Course(s) in the field of Professional Electricity and Electronics - Advanced Level: Industrial automation and robotics
Professional Training Course(s) in the field of Electricity and Electronics - Advanced Level: Electrotechnical and Automated Systems
Professional Training Course(s) in the field of Mechanical Production - Advanced Level: Production scheduling in mechanical manufacturing
Professional Training Course(s) in the field of Professional Mechanical engineering - Advanced Level: Programming for the production of molding metals and polymers
Grau: Química
Grau: Enginyeria de sistemes electrònics
Grau: Enginyeria electrònica industrial i automàtica
Grau: Enginyeria en organització industrial
Grau: Enginyeria en tecnologies industrials
Grau: Enginyeria química
Professional Training Course(s) in the professional family of Food Industries - Advanced Level: Process and quality in the food industry
Professional Training Course(s) in the field of Mechanical Production - Advanced Level
Cicle(s) Formatiu(s) de la Família Professional Fabricació mecànica - Grau Superior: Programació de la producció en fabricació mecànica, perfil professional en Motlles i Matrius
Complementary training
It is advisable the completion of a master's or postgraduate course in process technology, engineering, production processes or industrial process optimization.
Knowledge of ISO 9000: 2000 and other safety and environmental management systems.
Preferable with knowledge of production optimization systems: methods and times, processes, total production maintenance (TPM).
Solid knowledge of process control technologies and associated analisys.
Knowledge of statistical analysis, experiments design and quality manufacturing.
Training is provided by the company, usually in external centers and in the fields of management and application of new technologies.
Other specific skills
Advanced user of office automation tools and computer assisted design programmes. Advanced knowledge of industrial office automation tools, devices and IT applications used in process control and management.
Process control in the manufacturing industry is a great responsibility for the professionals involved, as there may be incidents that affect the safety of the staff and the plant itself. For this reason, for this occupation a minimum of two years of experience in the production area is required as a supervisory technician or control technician within the same industry or manufacturing companies, also considering professionals from engineering departments or quality assurance. In the case of large industrial plants, you may need more experience (three to five years), with previous responsibilities in basic plant design, in factory remodeling and production machinery projects, and in implementation and transfer of production methods. Generally, it is possible to achieve the required experience by acting as a process control specialist by supporting process managers and operations and receiving training in own company.
The planning, organisation, control and carrying out of logistics and administrative tasks are the focus of people who work in the field of logistics. Activities in the field of logistics include the organisation and planning of supply, storage, production and distribution systems, taking inventories, controlling stock and estimating production, as well as the organisation and/or carrying out of the administrative tasks necessary for the implementation of these activities. Knowledge of organisation, control and management techniques is essential for carrying out these activities.
Split-shift, continuous or in turns. The manufacture of basic chemical products tends to be a continuous operation which entails the need to monitor the processes implemented in the plant. The majority works full-time, in one continuous shift, although flexible working hours are required depending on production requirements and the operations carried out in the plant.
Salary
Salary range: between 17.657 and 27.705 euros annum gross. Median: 22.117 euros annum gross.
Source: Report "Observatory of Jobs and Salaries of the Labour Market. Barcelona Activa", elaborated by ICSA Grupo. April 2015.
Barcelona is a city with a long industrial tradition, whose businesses have been essential in diversifying its economic activities, generating innovation and added value and creating employment. There is a strong presence of industry-related services in the city and it is home to important hubs for this type of activity, such as logistics, product handling, packaging or industrial product-associated technology. In this context, industry 4.0 seeks to respond to the increased digitalisation of the economy and society and is basically structured around the use of technological advances and the development of communication systems, with a view to sharing real-time information on each of the manufacturing processes employed by companies. Often considered the 'fourth industrial revolution', Industry 4.0 reflects the current transformation of industry, encompassing both large and small firms, to respond to the emerging needs of society using the most recent technological developments.
This conceptual map collects the content that was exposed in the sectorial conference about the 4.0 Industry in 2020. This includes all you need to know about smart factories,
This conceptual map collects the content that was exposed in the sectorial conference about the 4.0 Industry in 2020. This includes all you need to know about smart factories, useful data about the sector in the city and those professional profiles that are the most needed.
En aquest mapa conceptual podràs consultar el contingut parlat a la jornada sectorial de la Indústria 4.0, i a part, descobrir i navegar per documents relacionats amb aquest sector.
En aquest mapa conceptual podràs consultar el contingut parlat a la jornada sectorial de la Indústria 4.0, i a part, descobrir i navegar per documents relacionats amb aquest sector.
Do you know where to find job offers that may interest you according to the sector where you are looking for? We provide you in the document below with
Do you know where to find job offers that may interest you according to the sector where you are looking for? We provide you in the document below with various channels available to job search in the Automotive industry, with all the resources that you may find useful: job portals, recruitment companies, enterprise directories, etc. As well as tips to guide your job search in this sector.
Report elaborated by Barcelona Activa-Deloitte that identifies the most in-demand jobs and skills, and the main trends of the sector, giving a current and a future overview.
Report elaborated by Barcelona Activa-Deloitte that identifies the most in-demand jobs and skills, and the main trends of the sector, giving a current and a future overview.
Do you know where to find job offers that may interest you according to the sector where you are looking for? We provide you in the document below with
Do you know where to find job offers that may interest you according to the sector where you are looking for? We provide you in the document below with various channels available to job search in the Aeroespace Industry, with all the resources that you may find useful: job portals, recruitment companies, enterprise directories, etc. As well as tips to guide your job search in this sector.
Xavier Pi, membre de la Comissió Industria 4.0 i codirector del Màster en Indústria 4.0 a la UPC, ens parla sobre el potencial de la indústria 4.0 en el futur de l'ocupació a la ciutat de Barcelona.
Vídeo on trobaràs un resum dels conceptes clau que van debatre els i les professionals i empreses participants a la jornada sectorial sobre l'impacte i potencial de la Fabricació Digital i la Impressió 3D en el futur de l'ocupació.
Vídeo on trobaràs un resum dels conceptes clau que van debatre professionals i empreses participants a la jornada sectorial sobre l'impacte i potencial de la Indústria 4.0 en el futur de l'ocupació.
9Pràctica Infografia amb les dades més rellevants de la Indústria 4.0 a l'àmbit Metropolità de Barcelona, 2019. Elaborat pel Departament d'Estudis de la Gerència de Política Econòmica i Desenvolupament
9Pràctica Infografia amb les dades més rellevants de la Indústria 4.0 a l'àmbit Metropolità de Barcelona, 2019. Elaborat pel Departament d'Estudis de la Gerència de Política Econòmica i Desenvolupament Local de l'Ajuntament de Barcelona
La Fundació BCN Formació Professional, elabora els estudis Els sectors econòmics emergents i la formació professional a la RMB. L'estudi sobre la Indústria 4.0 és una aproximació
La Fundació BCN Formació Professional, elabora els estudis Els sectors econòmics emergents i la formació professional a la RMB. L'estudi sobre la Indústria 4.0 és una aproximació a l'impacte que aquestes tecnologies tindran en la formació i l'ocupació -tant en els nous perfils professionals com en els ja existents- fent especial èmfasi als vinculats a la Formació Professional.
Fundació privada sense afany de lucre que té per finalitat col·laborar i participar en el desenvolupament, promoció i difusió de tot tipus d'activitats, estudis i projectes relacionats amb la
Fundació privada sense afany de lucre que té per finalitat col·laborar i participar en el desenvolupament, promoció i difusió de tot tipus d'activitats, estudis i projectes relacionats amb la tecnologia espacial i la recerca científica de l'espai. Disposa d'un màster i diferents cursos de formació, organitza seminaris i conferències.
L'Associació Espanyola de Tecnologies de Defensa, Aeronàutica i Espai integra indústries tecnològiques espanyoles amb presència en aquests tres àmbits d'activitat. Té com a finalitat representar i promoure els interessos
L'Associació Espanyola de Tecnologies de Defensa, Aeronàutica i Espai integra indústries tecnològiques espanyoles amb presència en aquests tres àmbits d'activitat. Té com a finalitat representar i promoure els interessos dels seus associats en aquests àmbits d'actuació.
Enllaç de l'associació de indústries aeroespacials americana que representa als principals fabricants de la indústria aeroespacial. Es pot accedir a molta informació com estudis, notícies, publicacions i estadístiques. Respecte
Enllaç de l'associació de indústries aeroespacials americana que representa als principals fabricants de la indústria aeroespacial. Es pot accedir a molta informació com estudis, notícies, publicacions i estadístiques. Respecte les estadístiques inclou dades tant de la indústria com d'ocupació o producció.
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